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Manufacturing Ceramic Proppants for Hydraulic Fracturing

They must also be crush resistant to withstand closure stresses which exceed 8,000 to 10,000 psi, which factors into the choice of ceramic over other materials such as silica sand (ScienceDirect, section 3.2). Most importantly, to remain profitable, proppant manufacturers must generate high yields when manufacturing batches of proppants, which ...

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Frac Sand Proppant Resin-coated Proppant Ceramic Proppant. On the basis of the end users/applications, hydraulic fracturing proppants report focuses on the status and outlook for major applications/end users, consumption (sales), market share and growth rate for each application including, Shale Gas Tight Gas.

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During 2013, Carbo Ceramics began manufacturing a new ultra-high strength proppant, KRYPTOSPHERE HD (believed to be at 20 million lb/yr), at its 400 million lb/yr resin coating plant at New Iberia, Louisiana (resin coating both ceramic and frac sand proppants; in 2012 a second production line was installed).

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Welcome to SmartSand

The Smarter Choice - Northern White Sand comes from Wisconsin, and is the first and best choice of proppant for hydraulic fracturing. But there is more to the story than the sand itself. Sustainable supply, massive reserve, quality focus, environmental sensitivity and efficient logistics through unit train delivery capability is smarter.

Ceramic challenge: why synthetic proppants have ... - …

First, while frac sand can be dug up, processed and is ready to go, ceramic proppants are made via a far more complex manufacturing process. Second, ceramic proppants are expensive – in fact they can command prices between $489-1,630/tonne – compared to prices of around $100-170/tonne (FOB) for frac sand.

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Ceramic Proppants: A Specialized Alternative to Frac Sand

Luoyang Maide Ceramics is planning to bring on a second production line in mid-2013, which will double production to 100,000 tpa. Is Europe the next major shale gas play and thus potential new market for frac sand and ceramic proppants? Find out at Proppant Prospects for Europe, 30 April 2013, London - details here

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